纳米陶瓷涂层磨削表面残余应力的研究进展*

作者：刘伟香1，周忠于2 日期：2007-10-24/span> 浏览：4887 查看PDF文档

纳米陶瓷涂层磨削表面残余应力的研究进展*

刘伟香1，周忠于2
（1.湖南理工学院 机电工程系，湖南 岳阳 414000；2.岳阳市交通培训中心，湖南 岳阳 414000 ）

摘要：纳米陶瓷涂层材料具有高硬度和高耐磨性，采用超硬磨料的金刚石砂轮磨削是其最主要的加工方法，在磨削时容易出现表面残余应力而导致表面裂纹。目前，国外在纳米结构陶瓷涂层磨削表面残余应力的研究很少，我国正在对纳米陶瓷涂层材料超精密磨削后表面残余应力方面进行研究。介绍了纳米结构陶瓷涂层的研究背景，阐述了纳米结构陶瓷喷涂材料性能特点，分析了纳米结构陶瓷涂层的磨削研究动态和磨削表面残余应力的研究现状。分析研究表明，纳米结构陶瓷涂层的开发与研究将会受到越来越广泛的重视，其后续研究将是下一步的工作重点。
关键词：纳米结构陶瓷涂层；磨削；表面残余应力；研究进展
中图分类号：TG174文献标识码：A文章编号：1001-4551(2007)09-0019-04

Studying progress of the surface residual stresses after grinding for
nanostructured ceramic coatings
LIU Weixiang1, ZHOU Zhongyu2
(1. Department of Mechanical and Electrical Engineering, Hunan Institute of Science and Technology, Yueyang 414000, China;
2. Yueyang Communications Training Center, Yueyang 414000, China)
Abstract: Nanostructured ceramic materials has high hardness and high wear resistance, its main processing method is grinding by using superabrasive diamond wheel, the surface residual stress appears while grinding and causes cracks. At present, research on nanostructured ceramic coating grinding surface residual stress are seldom abroad, China is researching nanostructured ceramics coatings grinding surface residual stress after ultraprecision grinding. The research background was introduced and the material function characteristics of nanostructured ceramic coatings was described, the studying state of grinding and the studying status of surface residual stresses were accordingly analyzed. The analysis and the research show that nanostructured ceramic coating has obtained extensive attention, the next study of nanostructured ceramic coatings is being the key work.
Key words: nanostructured ceramic coatings; grinding; surface residual stresses; studying progress

参考文献(Reference)：
［1］JIA K,FISCHER T E,GALLOIS B. Microstructure, hardness and toughness of nanostructured and conventional WCCo composites［J］. Nanostrucrured Materials, 2002,10(5):875-891.
［2］刘伟香,邓朝晖.工程陶瓷磨削表面残余应力的研究［J］.机械制造,2004,42(8):21-24.
［3］刘伟香.纳米结构WC/12Co涂层材料磨削表面残余应力的实验研究［D］.长沙:湖南大学,2003.
［4］陈煌,林新华,曾毅,等.热喷涂陶瓷涂层研究进展［J］.硅酸盐学报,2002,30(2):235-239.
［5］冯拉俊，杨军，高文军.热喷涂陶瓷脱水板的研究［J］.轻工机械,2005(2):3-7
［6］STEWART D A, SHIPWAY P H, MCCARTNEY D G. Abrasive wear behaviour of conventional and nanocomposite HVOFsprayed WCCo coatings［J］. Wear, 1999（225-229):789-798.
［7］中国磨料磨具.磨料加工的最新进展［EB/OL］.［2003-11-15］. http://www.abrasives.org.cn.
［8］王金来.磨削加工的过去和未来［EB/OL］. ［2003-12-18］.http://www.buaa.edu.cn.
［9］ZHANG B. Surface integrity in machining hardbrittle materials［J］. Journal of Japan Society for Abrasive Technology, 2003,47(3):131-134.
［10］ZHANG B, ZHENG X L, TOKURA H, et al. Grinding induced damage in ceramics［J］. Journal of Material Processing Technology, 2002,132:353-364.
［11］ZHANG B, LIU X, BROWN C A, et al. Microgrinding of nanostructured material coatings［J］. Annals of the CiRP, 2002,51(1):251-254.
［12］刘伟香,邓朝晖.工程陶瓷磨削表面残余应力的测试［J］.现代制造工程,2005(2):99-102.
［13］刘伟香,邓朝晖.工程陶瓷磨削表面残余应力的数学模型［J］.机械设计与制造,2004(5):49-51.
［14］米谷茂.残余应力的产生和对策:第7版［M］.北京:机械工业出版社,1983.
［15］袁发荣,伍尚礼.残余应力的测试与计算［M］.长沙:湖南大学出版社,1987.
［16］STOLARSKI T A, TOBE S. The effect of accelerated material removal on roundness and residual stresses in ceramic balls［J］. Wear, 1997(205):206-213.